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Ultra 3D Dyes

Chemifix Ultra 3D Dyes

Innovative Reactive Dyes Series for Dark & Ultra Dark shades.

Chemifix Ultra 3D reactive dye series with the innovative chemistry, have been specially designed considering the increasing market requirements for TOTAL COST-EFFECTIVENESS in dyeing.

These innovative dyes are focused on cost reduction in dyeing, very good dyeing performance and also good overall fastness properties.

Saves

  • Dyes Consumption
  • Water consumption
  • Salt consumption
  • Energy consumption
  • Effluent load reduction like TDS level, BOD & COD level etc.
  • Production cost

Problem & Challenging areas in Dark shade dyeing

  • High Percentages of conventional dyestuffs required
  • High amounts of water and energy required for washing off processes
  • Reduction in overall fastness properties, especially wet fastness
  • Cost of production is higher

Chemifix Ultra 3D dye range offers solutions to the above problems due to the following features

  • Very high build-up properties
  • Good Washing-off properties
  • Good Overall fastness properties
  • Most economical receipe cost

Salient Features

  • Highest Build up
  • High degree of Fixation
  • Excellent Washing off
  • Excellent compatibility
  • Most Economical receipes

Benefits

  • Deepest shades are possible with lowest amount of dyes & hence dyes Consumption will be reduced considerably offering cost effectiveness.
  • Shorter washing off cycles; saves energy, water and time.
  • Drastically reduces water consumption, saves times & energy,reduced effluent load and overall increased productivity with lowest processing cost.
  • Excellent lab to bulk & bulk to bulk Shade reproducibility. Very good level dyeing.
  • Cheapest dye receipe cost & cheapest over all production cost.

Check our Products list below :: Chemifix Ultra 3D Dyes

Product Name ULTRA LEMON 3D ULTRA YELLOW 3D ULTRA SUN YELLOW 3D ULTRA GOLDEN YELLOW 3D
Shade ( 4% )
General Properties
1/1 Standard Depth ( % Shade ) 2.2 1.0 1.1 1.15
in Water at 30°C 150 150 150 150
with 50 gpl Salt at 30°C 50 100 10 100
With 50 gpl Salt & 20 gpl Soda at 30°C 20 100 100 100
Exhaust Dyeing S S S S
Pad-Batch Dyeing NS S S S
Dyeing/Fixation Temp (°C) 60° C 60° C 60° C 60° C
Dischargeability G F F F
Fastness Properties
Light ISO 105 BO2 5-6 6-7 6-7 6-7
AATCC 16E, 20 AFU 3 4 4 4
ISO-105 Co6, C2S, CH, CO 4-5
4-5		 4-5
4-5		 4-5
4-5		 4-5
4-5
AATCC 6 1-2A, CH, CO 4
4		 4
4-5		 4
4		 4
4
Chlorinated Water / ISO 105 EO3 CH CO 2-3
4		 4
4-5		 4
4		 3-4
4
Acid CH / CO 4
4		 5
4		 4-5
4		 4
4
Alkaline CH / CO 4
4		 4
4		 4-5
4		 4
4
Oxidative Bleach Damage / M & S C10A 4 4 4 4
Post Mercerization CH / CO 2
3-4		 3-4
4-5		 3-4
4		 4
3-4
Rubbing {Dry / Wet} 4
3		 4
3-4		 4-5
4		 4
3
Product Name ULTRA ORANGE 3D ULTRA SCARLET 3D ULTRA RED 3D ULTRA RUBINE 3D
Shade ( 4% )
General Properties
1/1 Standard Depth ( % Shade ) 2.2 1.3 1.25 1.15
In Water at 30°C 80 150 150 150
With 50 gpl Salt at 30°C 25 100 100 100
With 50 gpl Salt & 20 gpl Soda at 30°C 10 100 100 100
Exhaust Dyeing S S S S
Pad-Batch Dyeing NS S S S
Dyeing/Fixation Temp (°C) 60° C 60° C 60° C 60° C
Dischargeability P P P P
Fastness Properties
Light ISO 105 BO2 5 6 5-6 5-6
AATCC 16E, 20AFU 3 4 3-4 3-4
ISO-105 Co6, C2S, CH, CO 4
4-5		 4-5
4-5		 4-5
4-5		 4-5
5
AATCC 6 1-2A, CH, CO 4
4-5		 4-5
4		 4
4		 4
4-5
Chlorinated Water / ISO 105 EO3 CH/CO 2
4		 3
4		 3
4		 3-4
4
Acid CH/CO 3-4
4		 4
4		 4
4		 4-5
4-5
Alkaline CH/CO 4
4		 4
4		 4
4		 4
4-5
Oxidative Bleach Damage / M & S C10A 4 4 4 4
Post Mercerization CH/CO 2
3-4		 3
3-4		 3
3-4		 3
3-4
Rubbing {Dry / Wet} 4
3		 4
3		 4
3		 4
3
Product Name ULTRA BORDEAUX 3D ULTRA CARAMINE 3D ULTRA RUST RED 3D ULTRA TURQUOISE 3D
Shade ( 4% )
General Properties
1/1 Standard Depth ( % Shade ) 1.0 1.4 0.85 1.7
In Water at 30°C 150 100 200 200
With 50 gpl Salt at 30°C 80 80 150 35
With 50 gpl Salt & 20 gpl Soda at 30°C 50 50 100 15
Exhaust Dyeing S S S S
Pad-Batch Dyeing S S S S
Dyeing/Fixation Temp (°C) 60° C 60° C 60° C 80° C
Dischargeability F G G P
Fastness Properties
Light ISO 105 BO2 6 6 6 6-7
AATCC 16E, 20AFU 4 4 4 4
ISO-105 Co6, C2S, CH, CO 4-5
4-5		 4-5
4-5		 4-5
4-5		 4-5
4
AATCC 6 1-2A, CH, CO 4-5
4-5		 4
4-5		 4-5
4-5		 4
4
Chlorinated Water / ISO 105 EO3 CH / CO 3
4		 4
4-5		 4
4		 2-3
3
Acid CH / CO 4
4		 4
4		 4
4		 4
4
Alkaline CH / CO 4
4-5		 4
4		 4
4		 4
4
Oxidative Bleach Damage / M & S C10A 4 4 4 4
Post Mercerization CH / CO 3
3-4		 3-4
4-5		 3-4
4-5		 3-4
4-5
Rubbing {Dry / Wet} 4
3		 4
3		 4
3-4		 4
3
Product Name ULTRA OCEAN 3D ULTRA ROYAL 3D ULTRA BRILLIANT BLUE 3D ULTRA BLUE 3D
Shade ( 4% )
General Properties
1/1 Standard Depth ( % Shade ) 2.3 2.2 1.55 2.1
In Water at 30°C 200 200 200 200
With 50 gpl Salt at 30°C 100 100 50 100
With 50 gpl Salt & 20 gpl Soda at 30°C 80 80 25 100
Exhaust Dyeing S S S S
Pad-Batch Dyeing S S LS S
Dyeing/Fixation Temp (°C) 60° C 60° C 60° C 60° C
Dischargeability P P P G
Fastness Properties
Light ISO 105 BO2 7 7 7 6
AATCC 16E, 20 AFU 4-5 4-5 4-5 3-4
ISO-105 Co6, C2S, CH, CO 4-5
4-5		 4-5
4-5		 4-5
4-5		 4-5
4-5
AATCC 6 1-2A, CH, CO 4-5
4-5		 4-5
4-5		 4-5
4-5		 4
4
Chlorinated Water / ISO 105 EO3 CH / CO 4
4		 4-5
4		 4
4		 4
4
Acid CH / CO 4-5
4-5		 4-5
4-5		 4-5
4-5		 4-5
4-5
Alkaline CH / CO 4-5
4		 4-5
4		 4-5
4		 4-5
4
Oxidative Bleach Damage / M & S C10A 4 4 4 4
Post Mercerization CH / CO 3-4
4-5		 3-4
4-5		 3-4
4-5		 3-4
4-5
Rubbing {Dry / Wet} 4
3		 4
3-4		 4
3		 4
4
Product Name ULTRA NAVY 3D ULTRA JET BLACK 3D
Shade ( 4% )
General Properties
1/1 Standard Depth ( % Shade ) 7.2 6.0
In Water at 30°C 200 200
With 50 gpl Salt at 30°C 100 100
With 50 gpl Salt & 20 gpl Soda at 30°C 100 100
Exhaust Dyeing S S
Pad-Batch Dyeing S S
Dyeing/Fixation Temp (°C) 60°C 60°C
Dischargeability G G
Fastness Properties
Light ISO 105 BO2 5-6 5-6
AATCC 16E, 20AFU 3-4 3-4
ISO-105 Co6, C2S, CH, CO 4-5
4-5		 4
4
AATCC 6 1-2A, CH, CO 4-5
4		 4
4
Chlorinated Water / ISO 105 EO3 CH / CO 4
4-5		 3-4
4
Acid CH / CO 4
4		 4
4
Alkaline CH / CO 4-5
4		 4-5
4
Oxidative Bleach Damage / M & S C10A 3 4
Post Mercerization CH / CO 3
4		 3
4
Rubbing {Dry / Wet} 4
4		 4
4

* Deep Black/ Deep Navy, for blacks at 8.0% shade

Key to Abbreviations: S = Suitable | LS = Less Suitable | NS = Not Suitable
Dischargeability: G = Good | F = Fair | P = Poor

Exhaust Dyeing method for 100% cellulose unmercerized

60°C Mixed Alkali Method using Soda ash & Caustic soda



A: Auxiliaries
B: Salt
C: Dyes
D: Soda Ash
E: Caustic Soda

40°C
Addition / Injection

Dosing

Washing off

  • Warm rinse for 10 min
  • Neutralize at 60°C for 15 min
  • Soaping at 95°C for 15 min
  • Soaping at 95°C for 15 min
  • Hot rinse at 80°C for 10 min
  • Cold rinse for 10 min
  • Cationic dye fix (optional) & Soften as usual

Salt & Alkali (Soda ash only) recommendations

Dye (% owf) 1 – 2% 2 – 3% 3 – 4% Above 4%
Salt in g/l 30 - 40 40 50 60
Soda ash in g/l 12 - 15 15 - 18 18 – 20 20

Salt & Mixed Alkali recommendations

Dye (% owf) 1 – 2% 2 – 3% 3 – 4% Above 4%
Salt in g/l 30 - 40 40 - 50 50 – 60 60
Soda ash in g/l 5 5 5 5
Caustic soda (flakes) in g/l 1.0 1.0 1.5 1.5

Note

  • Turquoise based shades are to be dyed with Isothermal dyeing method at 80*C using Glauber's salt for the best dyeing results.

Bulk Dyed

Shade Dark Red
Fabric Cotton 34's knit single Jersey unmercerized
Weight 960 kg
M L R 1: 8
Dye Recipe Chemifix Ultra Yellow 3D - 1.670 %
Chemifix Ultra Red 3D - 2.310 %
Total depth - 3.980 %
Amount of auxilliary Common Salt – 60 gpl / Soda Ash 20 gpl
Dyeing Process 60°C method




A: Auxiliaries
B: Common salt
C: Dyes
D: Soda Ash – 1/3 rd
E: Soda Ash – 2/3 rd

Addition / Injection

Dosing

Environmental Impact*

Area Conventional Dyes Chemifix Ultra 3D Dyes Ultra 3D Benefits in %
Salt consumption 80 gpl Salt 60 gpl Salt 25% Less
Dyes depth 7 % 4 % 43% Less
Fixation Value 64% 80% 25% More
BOD of dye bath 68 ppm 13ppm 80% Less
COD of dye bath 355 ppm 241 ppm 32% Less

* The above comparison table is an example of a specific case study done on a Dark shade dyeing.

Dye Combination Recommendations

Shade Gamut Ultra 3D dye combinations
Bright Red Ultra Scarlet 3D
Ultra Red 3D
Ultra Yellow 3D
Orange Ultra Orange 3D
Ultra Red 3D
Ultra Yellow 3D
Dark Red Ultra Rubine 3D
Ultra Sun Yellow 3D
Ultra Blue 3D
Burgandy &
Bordeaux		 Ultra Bordeaux 3D, Ultra Rust Red 3D
Ultra Rubine 3D, Ultra Red 3D
Ultra Gol Yellow 3D, Ultra Sun Yellow 3D
Ultra Blue 3D, Blue RGB (refer Chemifix RGB pattern card)
Maroon Ultra Caramine 3D
Ultra Rubine 3D
Ultra Red 3D, Ultra Yellow 3D
Ultra Blue 3D, Blue RGB (refer Chemifix RGB pattern card)
Brown, Olive, Khaki, Grey Ultra Sun Yellow 3D
Ultra Caramine 3D, Ultra Rubine 3D
Ultra Blue 3D, Blue RGB (refer Chemifix RGB pattern card)
Navy Ultra Navy 3D
Ultra Yellow 3D
Ultra Rubine 3D
Jet Black Ultra Jet Black 3D
Ultra Yellow 3D, Ultra Gol. Yellow 3D
Ultra Rubine 3D, Ultra Rust Red 3D
Royal Ultra Ocean 3D
Ultra Royal 3D
Ultra Brilliant Blue 3D
Turqoise / P. Green Ultra Turquoise 3D
Ultra Lemon 3D

( This information and our technical advice are given in good faith but without warranty. Our advice does not release you from the obligation to check its validity and to test our products as to their suitability for the intended processes and uses. The application, use and processing of our products and the products manufactured by you on the basis of our technical advise are beyond our control and therefore, entirely your own responsibility.)

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